Abstract
An H13 (high-strength, low-ductility) tool steel die will fail due to compressive high cycle fatigue. If the die is manufactured by direct metal deposition and layered with Inconel-718 (low-strength, high-ductility), it may impact the mechanical properties of the material. Hardness tests, micro-tensile tests, and micro-compression tests were used to analyze the mechanical properties of this additive manufactured layered metal while observing real-time morphology changes on the surface. Energy dispersive spectroscopy was also performed to determine where failure tended to occur within the Inconel-718 material. The hardness was lower than expected, as was the ultimate tensile strength, yield strength, modulus of elasticity, and strain at failure. Each tensile test failed within the Inconel-718 layer. A sample designed to have a single thin middle layer of Inconel-718 sandwiched by H13 enabled the visual recording of crack initiation and propagation under a tensile load using a confocal scanning laser microscope.
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