Ash characteristics in controlled diode laser pyrolysis of chlorinated rubber

Abstract

This paper describes the effects of 60 W High Power Diode Laser (HPDL) beams on the removal of chlorinated rubber (CR) paint from concrete surfaces and the ash particles generated from this process. The physical characteristics, including shape and size distribution of the removed and collected airborne CR particles, down to a size of around 1 μm in diameter, were determined using optical microscopy and image analysis. The shape of the particles observed was highly irregular, displaying no symmetry. The size distribution of the collected particles was found to range between 1–2000 μm, with the maximum concentration being found between 29 and 60 μm. The chemical characteristics of the CR ash particles were investigated by means of ESEM and EDX techniques. From a comparative analysis, it was found that the concentration of chlorine within the CR material was significantly reduced after HPDL treatment. This, together with DTA/TGA results indicated a combustive degradation of the CR polymer through the interaction with the process gas, oxygen, and the laser irradiation. Also, a strong correlation between laser power and average particle sizes has been found, with higher powers generally producing larger particle sizes. Opposite effects have been found by changing the oxygen flow rate, with higher oxygen flow producing, on average, smaller particles. An interpretation of the combustion process, as well as a brief discussion on operational safety and environmental impact of the products is attempted.