Abstract

This paper proposes an artificial neural network for monitoring and detecting the eccentric error of synchronous reluctance motors. Firstly, a 15 kW synchronous reluctance motor is introduced and took as a case study to investigate the effects of eccentric rotor. Then, the equivalent magnetic circuits of the studied motor are analyzed and developed, in cases of dynamic eccentric rotor and static eccentric rotor condition, respectively. After that, the analytical equations of the studied motor are derived, in terms of its air-gap flux density, electromagnetic torque, and electromagnetic force, followed by the electromagnetic finite element analyses. Then, the modal analyses of the stator and the whole motor are performed, respectively, to explore the natural frequency and the modal shape of the motor, by which the further vibrational analysis is possible to be conducted. The vibration level of the housing is furtherly studied to investigate its relationship with the rotor eccentricity, which is validated by the prototype test. Furthermore, an artificial neural network, which has 3 layers, is proposed. By taking the air-gap flux density, the electromagnetic force, and the vibrational level as inputs, and taking the eccentric distance as output, the proposed neural network is trained till the error smaller than 5%. Therefore, this neural network is obtaining the input parameters of the tested motor, based on which it is automatically monitoring and reporting the eccentric error to the upper-level control center.

Highlights

  • Synchronous reluctance (SynRel) motor is attracting an increasing interest due to its wide speed range, low cost, and robust structure [1]

  • After deriving the stator magnetic potential, it goes to the rotor magnetic potential in order to analytically perform the electrical features of the studied SynRel motor, which is mainly symbolized by the air-gap flux density, the electromagnetic torque, and the electromagnetic force

  • A 15 kW SynRel motor is designed as a case study for its vibration test

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Summary

Introduction

Synchronous reluctance (SynRel) motor is attracting an increasing interest due to its wide speed range, low cost, and robust structure [1]. This type of machine presents some drawbacks, such as low power factor [2] and high torque ripple [3], which limits the application of SynRel motor to some areas. This paper applies the vibrational level as a measuring tool to validate the rotor eccentricity of SynRel motor. It starts with an equivalent asymmetric magnetic circuit deducing from the analytical model of the 15 kW SynRel motor. A neural network based on artificial intelligence algorithm is proposed to realize monitoring the eccentric error automatically

Analytical Modelling of SynRel Motor
Equivalent Asymmetric Magnetic Circuit
Computation of Air-gap Flux Density
Investigation of Vibration of SynRel Motor
Modal Analysis
Vibration Analysis
Experimental Validation
Neural Network Training
Findings
Conclusion
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