Abstract

Objectives. The objective of this paper is to present the contribution of Value Stream Mapping (VSM) to design and optimization of a chocolate production line. Methodology. Initially data was collected for VSM parameters, within a four-month period for the design of the Current State Map. Future State Map was developed by equalizing production volumes to the line product’s Takt Time. A model implementation was carried out and efficacy was evaluated. Contribution. VSM allowed the company to increase uptime of the cooling process by 31.7% and 85g bar overproduction reduction by almost 100%. The company has found this tool highly useful for diagnostic analysis of production. However, the implementation of continuous improvement tools and infrastructure betterment will be needed to achieve higher efficiency.

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