Abstract

Data-driven or machine learning approaches are increasingly being used in material science and research. Specifically, machine learning has been implemented in the fields of materials discovery, prediction of phase diagrams and material modelling. In this work, the application of machine learning to the traditional phenomenological flow stress modelling of the titanium aluminide (TiAl) alloy TNM-B1 (Ti-43.5Al-4Nb-1Mo-0.1B) is investigated. Three model types were developed, analyzed and compared; a physics-based phenomenological model (PM) originally developed for steel by Cingara and McQueen, a purely data-driven machine learning model (MLM), and a hybrid model (HM), which uses characteristic points predicted by a learning algorithm as input for the phenomenological model. The same amount of data was used to both fit the PM and train the MLM and HM. The models were analyzed and compared based on the accuracy of their predictions, development and computing time, and their ability to predict on interpolated and extrapolated inputs. The results revealed that for the same amount of experimental data, the MLM was more accurate than the PM. In addition, the MLM was better able to capture the characteristic peak stress in the TNM-B1 the flow curves, and could be developed and computed faster. Furthermore, the MLM was able to make realistic predictions for inputs outside the experimental data used for training. The HM showed comparable accuracy to the PM for the experimental conditions. However, the HM was able to produce a better fit for input conditions outside the training data.

Highlights

  • The task of predicting material behavior for a given process is essential in material science and engineering

  • Three different approaches to modeling the flow stress behavior of TNM-B1 are explored and compared; a phenomenological model (PM) for titanium aluminide (TiAl) adapted from a model originally developed for steel by Cingara and McQueen, a pure machine learning model (MLM), consisting of a neural network trained to predict the entire flow stress curve as a function of temperature, strain and strain rate, and a hybrid model (HM), consisting of two parallel neural networks trained to predict the position of the characteristic points on the experimental flow curves as functions of temperature and strain rate, which were used as input for the phenomenological model to predict the final flow curves

  • The results revealed that the PM predicted a generalized flow curve shape for all conditions

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Summary

Introduction

The task of predicting material behavior for a given process is essential in material science and engineering. This task has been carried out using physics-based mathematical modeling. The development of such models require both knowledge of the underlying physical phenomena and extensive amounts of experimental data. The data could be used for a data-driven or machine learning (ML) approach to modeling. A pure ML model requires no knowledge of the laws governing material behavior as it can learn a mapping function, which connects process input to outputs based purely on the examples from experimental data. Machine learning based models are promising due to the Metals 2019, 9, 220; doi:10.3390/met9020220 www.mdpi.com/journal/metals

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