Applications of the concept of tribopolymerisation in fuels, lubricants, metalworking, and ‘minimalist’ lubrication

Abstract

AbstractTribopolymerisation, a novel concept of molecular design developed by Furey and Kajdas, involves the continuous formation of thin polymeric films on rubbing surfaces; the protective films formed are self‐replenishing. The antiwear compounds developed are effective with metals and ceramics and in the liquid and vapour phases. Furthermore, they are ashless and contain no harmful phosphorus or sulphur, and many are biodegradable. The potential applications are diverse and have cost, performance, energy, and environmental advantages.The present paper describes some applications of the concept of tribopolymerisation as a mechanism of boundary lubrication, including recent laboratory research and in‐plant industrial demonstrations. Applications include: (a) ashless antiwear or ‘lubricity’ additives for fuels; (b) ashless lubricants for automotive engines to reduce exhaust catalyst poisoning and environmental emissions; (c) lubrication of ceramic engines or ceramic components; (d) machining and cutting using thin films to reduce friction and ceramic tool wear; (e) vapour‐phase applications in high‐temperature gaseous systems or to counter fuel injector wear problems in natural gas engines; (f) special ‘minimalist’ pre‐treatment compositions for engine assembly and running‐in; and (g) enabling technology in the development of new engines and propulsion systems.