Abstract

Soil conditioning is a key factor in increasing tunnel face stability and extraction efficiency of excavated soil when excavating tunnels using an earth pressure balance (EPB) shield tunnel boring machine (TBM). Weathered granite soil, which is abundant in the Korean Peninsula (also in Japan, Hong Kong, and Singapore), has different characteristics than sand and clay; it also has particle-crushing characteristics. Conditioning agents were mixed with weathered granite soils of different individual particle-size gradations, and three characteristics (workability, permeability, and compressibility) were evaluated to find an optimal conditioning method. The lower and upper bounds of the water content that are needed for a well-functioning EPB shield TBM were also proposed. Through a trial-and-error experimental analysis, it was confirmed that soil conditioning using foam only was possible when the water content was controlled within the allowable range, that is, between the upper and lower bounds; when water content exceeded the upper bound, soil conditioning with solidification agents was needed along with foam. By taking advantage of the particle-crushing characteristics of the weathered granite soil, it was feasible to adopt the EPB shield TBM even when the soil was extremely coarse and cohesionless by conditioning with polymer slurries along with foam. Finally, the application ranges of EPB shield TBM in weathered granite soil were proposed; the newly proposed ranges are wider and expanded to coarser zones compared with those proposed so far.

Highlights

  • Tunneling work utilizing earth pressure-balanced (EPB) shield tunnel boring machines (TBM) achieve face stability by filling the working chamber with the excavated soil and applying chamber pressure toward the tunnel face

  • When water-absorbing polymer wasto be too if only foam was added as a conditioning agent, the soil samples appeared added along with foam, we were able to match the slump value requirement of 10 cm to measure the slump value

  • Application ranges of the EPB shield TBM in weathered granite soil were proposed

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Summary

Introduction

Tunneling work utilizing earth pressure-balanced (EPB) shield tunnel boring machines (TBM) achieve face stability by filling the working chamber with the excavated soil and applying chamber pressure (face support pressure) toward the tunnel face. Soil conditioning is needed to increase the tunnel face stability and extraction efficiency of excavated soils through screw conveyers. Soil conditioners such as foams and polymers are mostly injected into the front of the cutter-head during TBM excavation. They are sometimes injected into the excavation chamber and the screw conveyor as well when necessary. The appropriate mixing ratio of the soil conditioning agents added to the excavated soil can be derived through trial and error by evaluating three characteristics of the conditioned soils, namely workability, compressibility, and permeability.

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