Application of ultra-fine particles of potato as eco-friendly green additives for drilling a borehole: A filtration, rheological and morphological evaluation

Abstract

Drilling fluid is crucial for oil and gas well drilling operations, serving key functions such as facilitating the removal of drill cuttings, maintaining borehole stability and controlling formation pressures. When the drilling fluid is lost into formations, it can alter the formation's integrity, contaminate groundwater and cause permeability damage. In addition, environmental concerns arise from the waste produced during drilling activities, particularly when discarded drilling fluids contain hazardous substances like heavy metals. This study explores the potential of integrating ultrafine potato powder (PP) into water-based drilling fluids (WBDFs) as environmentally friendly additives. Several analytical techniques including X-ray fluorescence (XRF), Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), scanning electronic microscope (SEM) and differential scanning calorimetry (DSC) were used to comprehensively characterize the prepared PPs. The study included API and HPHT filtration test, permeability plugging test and rheological evaluations of drilling fluids, assessing parameters such as filter loss, filter cake, apparent viscosity, plastic viscosity, yield point and gel strength under varied conditions of different particle sizes of PP, concentrations of PP, and temperature and pressure measurements. The obtaining results emphasize PP's potential to enhance the wellbore stability and reduce the fluid loss, the filtration of water or oil into the permeable formation, achieving 43% reduction in the filtration rate and 70% reduction in the filter cake thickness. Adding 0.5 wt% ultrafine PP improved the maximum gel strength to 32.2 lb/100 ft2, while the same concentration and particle size raised the plastic viscosity from 3 to 6.8 cP, which subsequently dropped to 6 cP in high temperature conditions. PP performed better compared with the reference fluid in improving the thinning behavior of the drilling fluids. Moreover, permeability plugging tests confirm that adding PP effectively lowered the filtration rate, with higher concentrations achieving greater reductions over time. These findings suggest that PP holds promise as an effective additive for drilling fluids, contributing to enhanced drilling efficiency, improved wellbore stability and a reduced likelihood of instability and lost circulation. The characterization and rheological analysis of PP biodegradable drilling fluids provide valuable insights for optimizing fluid formulations, tailoring them to specific operational conditions, and achieving a balance between fluidity, wellbore stability, and cuttings transport. This research highlights the potential of PP as a sustainable and efficient solution in the realm of drilling fluid additives.