Application of the UASB-Reactor for Anaerobic Treatment of Paper and Board Mill Effluent

Abstract

Within the holding of Bührmann-Tetterode NV, 7 Dutch paper and board mills are operating, all of them using mainly waste paper as raw material. While three of them completely closed their watercircuits, two other mills put into practice biological waste water treatment namely anaerobic and anaerobic/aerobic. Number 6 is realising an anaerobic plant this year and for number 7 research is still being carried out, dealing with several unfavourable aspects. In September 1981 research for anaerobic treatment (UASB reactors) was started. After good results had been achieved on laboratory scale (301), further investigations were started on semitechnical scale (50 m3). In both cases the anaerobic seed sludge granulated after a while and loadings up to 20 kg COD/m3.d could be handled. COD-removal was 70 per cent, even when the hydraulic retention time was only 2.5 hours. In April 1983 a 70 m3 practical scale UASB reactor was started up at the solid board mill of Ceres. In October 1983 a full scale plant was started up at Papierfabriek Roermond. This plant consists of a 1,000 m3 UASB reactor and a 70 m3 gasholder. It has been designed and constructed by Paques BV and is used for pretreatment of effluent, in order to reduce the loading of the activated sludge plant. Besides energy savings on the oxygen input, about 1 million m3/year of biogas is being generated and is used for steamproduction. Both plants are working satisfactorily. Investment costs appeared to be relatively low. At Ceres, pay-out time is 1.5 year, while at Papierfabriek Roermond waste water treatment is cheaper than before, although capacity is doubled.