Application of the SSA Calorimetric Technique to Characterise an XLPE Insulator Aged under Multiple Stresses

Abstract

In this work the thermal behaviour of crosslinked low density polyethylene (XLPE) used as an insulator for commercial underground high tension (15 kV) cables was studied. Three types of materials were selected: an uncrosslinked low density polyethylene (NXLPE) used as a control sample, an XLPE and an aged XLPE sample. The ageing conditions involved the application of multiple stresses: temperature, voltage and voltage impulses during 60 d under time and temperature cycles that are the most representative load of daily operation in Caracas, Venezuela. The effect of morphology segregation or thermal fractionation under multiple stresses conditions was analysed by measuring the percentage of crosslinking before and after the ageing tests were performed, and by investigating the thermal response of the material by conventional DSC and by the application of the successive self-nucleation and annealing (SSA) thermal fractionation technique. The degree of crosslinking was found to vary in the material depending on the distance from the conductor because a thermal gradient is generated radially during the curing reaction. Such differences did not significantly affect the usual DSC heating scans of the samples. However, when SSA was applied, a difference in the distribution of thermal fractions was detected as a function of the distance towards the conductor that could be correlated to the variations in the cross-linking degree. After the accelerated ageing the thermal response of XLPE changes as evidenced by the presence of multiple melting peaks in subsequent DSC heating scans. This multiple melting was interpreted, as a first approximation, as arising from thermal fractionation during ageing (ignoring the possible effects of the other stresses applied) and SSA was able to simulate a similar fractionation that was very accurate in the prediction of the exact temperatures of the melting peaks produced.