Abstract

We have developed a magnetic metallic contaminant detector using a high-temperature superconducting quantum interference device (HTS-SQUID) gradiometer for industrial products such as lithium ion batteries. Finding ultrasmall metallic contaminants is a critical issue for manufacturers producing commercial products such as lithium ion batteries. When contamination occurs, the manufacturer incurs a great loss in recalling the tainted products. We employed a permanent ring magnet for magnetizing the products in order to generate remnant fields only at the ends of the products, thereby reducing their impact in masking the field from a contaminant. For practical applications, the detection width of a sensor must be sufficiently large to identify an inclusion from above the product during inspection. Here, we made a large SQUID gradiometer 8mm in width and compared its detection width with that of a conventional small sensor 3mm wide. We found that the effective detection width of the 8mm sensor was 11.6mm. It was 1.8 times larger than that of the small sensor. Finally, a test of the system’s performance revealed that iron particles as small as 50μm×50μm on the electrode of a lithium ion battery could be detected clearly.

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