Application of sparsity-oriented VMD for gearbox fault diagnosis based on built-in encoder information

Abstract

Encoder signal as the built-in information is always used for the speed and motion control. Meanwhile, it has remarkable superiority in the fault diagnosis of gearbox compared with the popular vibration signal. Traditional decomposition method, such as EMD, gradually loses competitiveness with the increase of the complexity of the encoder signal. To solve the problem, with aid of the unique characteristic of encoder signal and the decomposition performance of variational mode decomposition (VMD), a new sparsity-oriented VMD (SOVMD), is originally designed and initially introduced for encoder signal analysis in this paper. Firstly, SOVMD is free from the selection of mode number and initial center frequency (ICF), which troubles seriously the application of VMD. Since a prior ICF which coarsely indicates the location of the fault band can enhance the decomposing efficiency of VMD, ICF = 0 is more appropriate and easier for the extraction of fault information concentrated in the low frequency region. Benefiting from the characteristics of distribution, the optimization of the mode number is unnecessary since the fault mode will generate in the first mode. Secondly, with the proposed selection criterion of the balance parameter, SOVMD can decompose the mode with most fault information more effectively and accurately. Furthermore, a sparsity operation which is originally designed for the encoder signal analysis can further suppress noise and enhance the fault impulses. Through the simulation and experimental cases from the planet gearbox bench, the feasibility and effectiveness of SOVMD can be verified. Therefore, it is reasonable to conclude that the proposed SOVMD is an alternative scheme for gearbox fault diagnosis based on built-in encoder information.