Abstract

Environmental stress cracking is a serious problem for polyethylene because it can cause failure without any visible warning due to the slow crack growth accelerated by aggressive agents. Tie molecules and entanglements are the main macromolecular characteristic increasing environmental stress cracking resistance, thus in this work mechanical and thermal properties governed by those macromolecular characteristics are determined by performing simple tests executable in the industrial laboratories for quality control on recycled high-density polyethylene. The mutual relation between the determined properties confirms their dependence on the investigated macromolecular characteristics and allows to predict in a comparative way the expected environmental stress cracking. The mechanical properties related to the environmental stress cracking resistance are the strain hardening modulus and the natural draw ratio. The strain hardening modulus is an intrinsic property that measure the disentanglement capability of the inter-lamellar links and the natural draw ratio is a highly sensitive parameter to the macromolecular network strength via the intercrystalline tie molecules. Since the measurement of these properties according to the standard ISO 18,488 requires a temperature chamber not often available in the industrial laboratories, the tensile test was performed also at room temperature and displacement rate 0.5 mm/min; a proportionality between the data obtained at different test condition emerged. The thermal property related to the environmental stress cracking resistance is the stepwise isothermal segregation ratio that state the chain fraction that generates a high rate of tie molecules responsible of environmental stress cracking resistance.

Highlights

  • The present research comes from a real business need of a company that produces recycled plastic compounds

  • The low environmental stress cracking resistance (ESCR) of HDPE IM confirms the results provided by the other tests

  • Based on the data obtained from recycled high-density polyethylene (R-HDPE) IM, as the stepwise isothermal segregation (SIS) ratio and the strain hardening modulus < Gp > decrease, and the natural draw ratio (NDR) increases, there will be a low ESCR

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Summary

Introduction

The present research comes from a real business need of a company that produces recycled plastic compounds. The purpose of this work is to verify the mutual correlation between properties indirectly related to ESCR by performing short-term tests in order to develop a simple experimental procedure, which can be performed in industrial quality control laboratories to determine the expected ESCR in a comparative way. This procedure can be used in industrial quality control to verify that the expected ESCR of each batch produced exceeds the required target previously set by ESCR tests. The influence of recycled LDPE on virgin HDPE has been evaluated since the expected ESCR of LDPE is higher than that of HDPE [1]

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