Abstract

The presence of non-metallic inclusions (NMI) such as sulphides and oxides may be detrimental to the control of the steel casting process and product quality. The need for their identification and characterization is, therefore, urgent. This study uses time-gated Raman spectroscopy for the characterization of synthetic duplex oxide-sulphide phases that contain CaS and the oxide phases of Al2O3, CA, C12A7, C3A, and MgO·Al2O3 (MA). Binary phase samples of CaS–MA, C3A–CaS, C12A7–CaS, Al2O3–CaS, and MA–CaS were prepared with varying phase contents. The relative intensities of the Raman peaks were used to estimate the samples’ phase content. For a quantitative estimation, linear regression calibration models were used to evaluate the change in phase content in the samples. The most suitable Raman peak ratios had mean absolute error (MAE) values ranging from 3 to 7 wt. % for the external validation error, and coefficients of determination (R2) values between 0.94 and 0.98. This study demonstrated the use of Raman spectroscopy for the characterization of the calcium sulphide, magnesium aluminate spinel, Al2O3, and calcium aluminate phases of CA, C3A, and C12A7 in a duplex oxide-sulphide system, and it offers potential for inclusion characterization in steel.

Highlights

  • The calcium treatment for aluminum-killed steels is commonly used to modify non-metallic inclusion (NMI) such as Al2 O3 to less detrimental inclusions [1,2]

  • This study examined the applicability of Raman spectroscopy to characterize synthetic duplex oxide-sulphide inclusions consisting of calcium aluminate, the sulphide binary phases of CaO·Al2 O3 (CA)–calcium sulphide (CaS), C12A7–CaS, and C3A–CaS

  • This study contributes to the applicability of Raman spectroscopy to non-metallic inclusion characterization with a current focus on how to quantify duplex oxide-sulphide inclusions

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Summary

Introduction

The calcium treatment for aluminum-killed steels is commonly used to modify non-metallic inclusion (NMI) such as Al2 O3 to less detrimental inclusions [1,2]. The utilization of Raman spectroscopy as a characterization technique may perform better than conventional methods when comparing the duration for sample preparation and the acquisition of measurement results Phases such as Al2 O3 , MgO·Al2 O3 , C12A7, CA, C3A, and CaS have been measured and demonstrated to be Raman active [11,12,13,14,15]. The authors’ previous studies focused on the use of Raman spectroscopy for characterizing calcium-aluminate (CaO-Al2 O3 ) inclusions [17] and calcium aluminate–spinel (MgAl2 O4 ) [18] in a binary system These studies were limited to only oxides, and the application of Raman spectroscopy for characterizing potential detrimental sulphide inclusions such as CaS associated with oxides were not studied. Characterization of Al2 O3 –CaS and MgO·Al2 O3 –CaS samples was studied

Material
Methods
Analytical Techniques
Raman Spectroscopy
Calibration Model
Reference Data
XRD ofCaS-Al
Analysis of Phase Content Based on Raman Spectra
C12A7–CaS and C3A–CaS Samples
Calibration Model for Quantitative Estimation
CA–CaS Sample
Evaluation
11. Evaluation
C12A7–CaS Samples
13. Evaluation
15. Evaluation
16. Evaluation
Potential Practical Applications
Conclusions

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