Abstract

Composite materials frequently allow the drawbacks of single components to be overcome thanks to a synergistic combination of material- and structure-specific features, leading to enhanced and also new properties. This is the case of a metallic-ceramic composite, a nickel-chromium-aluminum (NiCrAl) foam impregnated with La-doped Strontium Titanate (LST). This particular cermet has very interesting properties that can be used in different fields of application, namely: mechanical robustness provided by the metal foam; and chemical stability in harsh conditions of temperature and atmosphere by promotion of a thin protective layer of alumina (Al2O3); high electronic conductivity given by a percolating ceramic conducting phase, i.e., La-doped Strontium Titanate. In this paper, its application as a current collector in a metal-supported Solid Oxide Fuel Cells (SOFC) was studied. Firstly, the electronic properties of different compositions, stoichiometric and under stoichiometric, of LST were analyzed to choose the best one in terms of conductivity and phase purity. Then, LST chemical stability was studied in the presence of Al2O3 at different temperatures, gas compositions and aging times. Finally, stability and conductivity of LST-impregnated NiCrAl foam composite materials were measured, and LST was found to be fully compatible with the NiCrAl foam, as no reactions were detected in oxidizing and reducing atmosphere after up to 300 h operation at 750 °C and 900 °C between the Al2O3 layer and LST. Results showed that the composite is suitable as a current collector in innovative designs of metal-supported SOFC, like the Evolve cell, in which the metallic part is supposed not only to provide the structural stability to the cell, but also to play the role of current collector due to the impregnation of ceramic material.

Highlights

  • Solid Oxide Fuel Cells (SOFC) are one of the most efficient and environmentally friendly technologies available for generating power from hydrogen, natural gas, and other renewable fuels [1,2].The challenges in the commercialization of SOFC are to reduce cost and increase the reliability of the system

  • The aim of this paper is to study the thermal/chemical stability of La-doped Strontium Titanate (LST)-impregnated NiCrAl foam, a potential candidate as current collector for a metal-supported SOFC, under typical operative temperature and atmosphere conditions after up to 300 h operation and to measure its conductivity

  • Phase purity of samples LST27, LST185 and LST-c was checked by XRD on ceramics sintered at 1450 ◦ C for 12 h

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Summary

Introduction

Solid Oxide Fuel Cells (SOFC) are one of the most efficient and environmentally friendly technologies available for generating power from hydrogen, natural gas, and other renewable fuels [1,2]. The aim of this paper is to study the thermal/chemical stability of LST-impregnated NiCrAl foam, a potential candidate as current collector for a metal-supported SOFC, under typical operative temperature and atmosphere conditions after up to 300 h operation and to measure its conductivity. For this purpose, the reduction of LST-based electron conducting ceramics was studied for several compositions, both stoichiometric and under-stoichiometric. Cells (SOFC), in which the metallic part is supposed to provide structural stability to the cell, and to play the role of current collector due to the impregnation of ceramic material

Powders and Pellets
LST-Impregnated NiCrAl Foams
Characterizations
Structural and Microstructural Properties
Electrical Properties
Conductivity under
Chemical Stability
Conductivity
Discussion and Conclusions
Full Text
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