Application of integrated CRITIC and GRA-based Taguchi method for multiple quality characteristics optimization in laser-welded blanks

Abstract

There is a need to study the multi-objective optimization technique as the appropriate method to enhance welding qualities under optimal process conditions. Therefore, this study investigated the application of the integrated Criteria Importance Through Intercriteria Correlation (CRITIC), which is an objective weighting technique, and the Grey Relational Analysis (GRA)-based Taguchi method to solve multiple criteria optimization problem in the Nd:YAG laser welding process. The Taguchi-based L36 orthogonal array table was employed in this study to optimize six process parameters, including the beam diameter, laser power, flow rate, welding speed, laser offset, and pulse shape, with the aim to simultaneously achieve maximum weld strength and minimum weld width. The base metal JIS G3141 SPCC steel with 0.5 and 1.0 mm thicknesses was used in the present experiment. Following the welding process and optimization, the weld strength was measured using a Cometech QC-506M1 universal testing machine, while the weld width was determined under a Nikon SMZ25 stereomicroscope. Based on the results, the weight fractions of the weld strength and weld width from the applied CRITIC method were equal to 0.4157 and 0.5843, respectively. Meanwhile, the GRA revealed that the process parameters recorded an optimal setting for beam diameter of 0.8 mm, flow rate of 8 L/min, laser power of 0.6 kW, welding speed of 2.5 mm/s, laser offset of 0.2 mm, and pulse shape I. Furthermore, the weld strength and the weld width were enhanced from 236 to 328 MPa and from 1.13 to 1.04 mm, respectively. Additionally, the Analysis of Variance (ANOVA) indicated that the laser power and welding speed were the most influential parameters on the welding qualities. Most importantly, the findings of the confirmation experiment showed that the proposed approach was able to effectively identify the optimal laser welding parameters, which ultimately improved the multiple quality characteristics.