Abstract

Nowadays, highly alkaline chemicals like caustic soda, soda ash, silicate, acetic acid and soaping agents are used for scouring to remove the non-cellulosic impurities from the cotton. Using 30 - 40 gm/Kg on weight of the fabric results in destruction of cotton structure. Intensive rinsing and more acid is needed for reutilization of cotton, which enlarges the volume of effluent. Furthermore, these hazards chemicals result in increase in COD, BOD and TDS in waste water. These chemicals also attack the cellulose leading to heavy strength loss and weight loss in the fabric. The net result is low quality control and polluted environment with high usage of energy, time, chemical and water. Aloe vera presents the finest commercial opportunity in various industrial sectors among the various plants. Also, most of the countries are gifted with the unique geographical features that are essential for cultivation of Aloe vera. Yet, none of the country has realized and reaped the full potential of such plants in various industrial applications. The reason is simple: lack of the requisite expertise in extraction of various enzymes present in aloe plant. Fortunately, the technology is now accessible to make use of enzyme in textile application. In this research an attempt has been made to make use of lipase enzyme extracted from aloe plant in textile chemical pre- treatment process. In the present research work, an attempt was made to develop bio scouring of 100% cotton knitted fabric with lipase enzyme extracted from Aloe deberena plant at various concentration (1%, 2% and 3%) at various temperature (40?C, 60?C and 70?C) for a period of 30 minutes, 60 minutes and 90 minutes. The properties of bio scoured fabrics are compared with these of conventional scoured one. Encouraging results in terms of dye uptake, dye levelness, wash fastness, light fastness and rubbing fastness are obtained in case of bio scouring fabric dyed with dark reactive colors. Further, it reduces volume of effluent as well as COD, TDS and pH. It saves a substantial thermal energy 50% and electrical energy 40%. Bio scouring waste water has 40% - 50% less COD and 60% less TDS as compared to conventional scouring waste water.

Highlights

  • The use of enzymes in the textile chemical processing is rapidly gaining global recognition because of their nontoxic and eco-friendly characteristics with the increasingly important requirements for textile manufacturers to reduce pollution in textile production

  • Knitted fabric samples were collected from Jayavishnu Textile Processor, Tirupur, Tamilandu, India

  • The reason was found that the enzymatic process was totally free from alkaline and acid treatment

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Summary

Introduction

The use of enzymes in the textile chemical processing is rapidly gaining global recognition because of their nontoxic and eco-friendly characteristics with the increasingly important requirements for textile manufacturers to reduce pollution in textile production. In 1894 Emil Fischer provided the lock-and-key model assuming that the active site was a perfect fit for a specific substrate and that once the substrate binded to the enzyme no further modification was necessary. The substrate does not bind to a rigid active site; the amino acid side chains which make up the active site are molded into the precise positions that enable the enzyme to perform its catalytic function In some cases, such as glycosidases, the substrate molecule changes shape slightly as it enters the active site. The product is usually unstable in the active site due to steric hindrances that force it to be released and return the enzyme to its initial unbound state

Materials
Results & Discussion
Fabric Weight 4000 Kg
Total Requirement for 1000 Kgs
HAZEN 310
Conclusion
Full Text
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