Abstract

The Zn-TiO2 composite coatings were electrodeposited on mild steel using sulfate plating bath dispersed with 1% Mn-doped TiO2 nanoparticles. The agglomeration state and charge on the particles in plating condition were analyzed by zeta potential and particle size distribution measurements. The change in microstructure and morphology in composite coatings was analyzed by x-ray diffraction, energy-dispersive x-ray diffraction, and Scanning electron microscopic analyses. The corrosion behavior of the coatings was tested by electrochemical methods such as Tafel polarization and Electrochemical Impedance study. The increased charge transfer resistance with reduced corrosion rate was observed for composite coatings compared to pure zinc coating. The morphology and corrosion behavior of the composite coatings are correlated with pure zinc coating properties.

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