Anti/de-icing superhydrophobic coating with durability and self-healing by infiltrating photothermal self-stratifying organic layers into plasma-sprayed porous Al2O3–13%TiO2 underlayer

Abstract

Superhydrophobic coatings simultaneously exhibiting high substrate binding, mechanical durability and self-healing properties are of great significance for anti/de-icing applications. In this study, we fabricated a high substrate binding and mechanical durability anti/de-icing superhydrophobic coatings (SL-AP/SPS-SiO2) with self-healing performance by spray-coating a photothermal self-healing organic layers (AP/SPS-SiO2) plasma-sprayed porous Al2O3–13%TiO2 underlayer (SL), the resulting soft-hard interlocking structure significantly increased the adhesion strength of the coating to 16.7 ± 0.36 MPa while reducing the ice adhesion strength to 46.5 ± 3.0 kPa. In the as-obtained organic layers, self-stratifying acrylic resin (AR)/20%polymethylsiloxane (PDMS) (AP), not only enhanced the bonding strength with the underlayer but also imparted photothermal self-healing capability to the coating through the action of the photothermal agent (SPS-SiO2). And sodium alginate (SA) guided the self-oxidative polymerization of dopamine (DA) and its deposition on hydrophilic SiO2 to form a π-π stacked fiber structure photothermal agent (SPS), after hydrophobic SiO2 modification increased the coating's roughness and photothermal performance. Remarkably, the coating achieved a contact angle of up to 158.4 ± 0.89° and a rolling angle of 3.5 ± 0.89°, maintaining its superhydrophobic properties even after exposure to acid-base immersion and mechanical abrasion. Furthermore, the coating exhibited self-healing capabilities in superhydrophobicity against O2 plasma etching, with a contact angle recovery rate of up to 98.9% after undergoing 10 cycles of O2 plasma etching and light exposure. Enhancing mechanical and chemical stability with self-healing capabilities is beneficial for extending the lifespan of superhydrophobic coatings used in anti-/de-icing applications.