Abstract

In this paper we focus on forecasting for intermittent demand data. We propose a new aggregation framework for intermittent demand forecasting that performs aggregation over the demand volumes, in contrast to the standard framework that employs temporal (over time) aggregation. To achieve this we construct a transformed time series, the inverse intermittent demand series. The new algorithm is expected to work best on erratic and lumpy demand, as a result of the variance reduction of the non-zero demands. The improvement in forecasting performance is empirically demonstrated through an extensive evaluation in more than 8000time series of two well-researched spare parts data sets from the automotive and defence sectors. Furthermore, a simulation is performed so as to provide a stock-control evaluation. The proposed framework could find popularity among practitioners given its suitability when dealing with clump sizes. As such it could be used in conjunction with existing popular forecasting methods for intermittent demand as an exception handling mechanism when certain types of demand are observed.

Highlights

  • IntroductionIntermittent demand is characterized by variable demand sizes coupled with irregular demand arrivals, with many observations having zero demand

  • Forecasting for lumpy and erratic demand is challenging

  • In this paper we proposed an innovative way of temporally aggregating intermittent demand data in order to reduce the variance of the demand

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Summary

Introduction

Intermittent demand is characterized by variable demand sizes coupled with irregular demand arrivals, with many observations having zero demand. Such demand patterns are very common in many industrial settings. A first systematic approach to deal with intermittent demand data was introduced by Croston (1972). Croston proposed the decomposition of such data into two separate series, corresponding to the non-zero demand sizes and the inter-demand intervals. Each series is extrapolated separately and the ratio of the two forecasts corresponds to the Croston’s method forecasts. Croston’s method deals independently with each type of variance observed in the data: the variance of the non-zero demands and that of the inter-demand intervals.

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