ANÁLISE EXPERIMENTAL DE ESTAMPABILIDADE DA CHAPA DE AÇO ASTM A653 DURANTE O PROCESSO DE ESTAMPAGEM INCREMENTAL POR PONTO ÚNICO E AVALIAÇÃO DA RUGOSIDADE IMPRESSA NA SUPERFÍCIE CONFORMADA

Abstract

This study aims to evaluate the behavior of ASTM A653 CS-A G90 steel in the process of Incremental Sheet Forming – ISF, based on the following parameters: diameter of the tool (Dt in mm) and the vertical step size between consecutive contours (∆z in mm). The experiments were based on a variation of the ISF process, called Single Point Incremental Forming - SPIF. In this study, seventeen tests were conducted using a punching tool with diameters (Dt ) of 5, 6 and 8 mm and vertical steps (∆z) of 0.4, 0.6 and 0.8 mm, intending to evaluate the true strain to the ISF process and the surface finishing measured by roughness parameter (Rz). Whereas, for the execution of practical testing, the resources used were a CNCmachining center with three axes, tools for incremental forming and a sheet-press device. As a result, greater depths were achieved using an incremental step of 0.4 mm. In additional tests, it came to attention that the diameter of the tool was also an important parameter when it is desired to increase the formability and greater depths are obtained when using small diameters. It can be observed yet, there is a tendency to increase the roughness parameter Rz when using greater vertical steps ∆z