Abstract

Purpose is to substantiate design factors and technological parameters of next-generation facilities of hydromechanical drilling basing upon the determined features of interaction between breaking pellets and rock mass. Methods. The studies of directionality features and bottomhole processes for rock mass breaking have been carried out using the current analytical methods and laboratory experiments. Among other things, certain mathematical and physical simulation techniques, methods of theoretical processing and interpretation of the research results under SolidWorks, Statgraphics, and Маthсаd environments, and a number of relevant instruments and materials have been applied. Following their technological sequence, the well bottomhole rock-breaking processes were simulated using a special laboratory stand equipped with a control-and-measuring unit (inclusive of a flowmeter, manometer, tachometer, and coordinate spacer among other things). Findings. Application perspectiveness of the combined techniques for rock breaking has been proved. Structural designs of the next-generation facilities for well drilling have been proposed. The pellet-impact drilling features have been analyzed from the viewpoint of its significant dynamic component during the rock mass breaking. Nature of the effect of breaking load rate on the results of bottomhole deformation processes has been identified. Efficiency of the proposed scheme to improve pellet-impact drilling based upon maximum use of a well bottomhole deformed by pellets has been proved. Measures to increase technical and technological indicators of pellet drilling have been considered. Requirements for the conditions stabilizing operation of a collar of the pellet-impact device have been outlined. Further research tendencies have been specified. Originality. It has been determined that compliance with specific geometrical and hydromechanical ratios, corresponding to the stable mode of a well sinking, is the factor required for reliable operation of hydromechanical drilling facilities. Practical implications. The results of stand-based tests as well as analytical studies may become the foundations to develop efficient engineering decision for hydromechanical well drilling with high technical and economic indicators. The data, concerning bottomhole rock breaking processes, are the basic ones to work out rational standard parameters of well sinking processes.

Highlights

  • The abovementioned can be commented as follows: any drilling technique should match stability criteria of a rock-breaking tool making it possible to save time for auxiliary operations connected with the tool interchange; operations by corresponding tool should be excluded from the influence of factors preventing from strict adherence to operation practices

  • The commonly-known fact is out in the open: manufacturing complexity as well as engineering support of certain of numerous innovative drilling methods and techniques is the key constraining factor preventing from their general industrial application

  • The laboratory methods have shown that within the indicated range of pellet-impacting velocities one can observe a regular increase in the penetration depth of breaking deformations by 18-28% in terms of simultaneous 2.0-2.2 times growth in the volumes of broken rock – compared with the minimum values; besides, the dependence of breaking processes on the mineralogical properties of rocks has been determined

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Summary

Introduction

Classification analysis of the current stage of drilling engineering and its key component being rock mass breaking proves literally the availability of numerous methods and techniques to shape a well shaft. Among other things, they rely upon technical and technological features of tool support [1]-[4]. They rely upon technical and technological features of tool support [1]-[4] Such a situation results from a variety of geological and engineering problems solved for drilling. The following are the main ones: to obtain qualitative core samples of rock formations and productive formations; and development of a reliable serviceable channel for mineral extraction. The following should be added: on the whole, drilling process depends inevitably

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