Abstract

This paper presents analytical nonlinear solutions for composite single-lap adhesive joints. The ply layups of each composite adherend can be arbitrary, but in the overlap region the ply layups of the upper and lower adherends are assumed to be symmetrical about the adhesive layer. In the present formulation, equilibrium equations of the overlap are derived on the basis of geometrical nonlinear analysis. The governing equations are presented in terms of adherend displacements by taking into account large deflections of the overlap adherends and adhesive shear and peel stresses simultaneously. Closed-form nonlinear solutions for adherend displacements, an edge moment factor and adhesive stresses are formulated and then simplified for practical applications. To verify the present analytical solutions for nonlinear analysis of composite single-lap joints, the geometrically nonlinear 2D finite element analysis is conducted using commercial package MSC/NASTRAN. The numerical results of the edge moment factor, deflections and adhesive stresses predicted by the present solutions correlate well with those of the geometrically nonlinear finite element analysis. This indicates that the present analytical solutions capture key features of geometrical nonlinearity of composite single-lap adhesive joints.

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