Analytical solution for the interfacial stress and energy release rate at failure initiation of the three-point bending test (ISO 14679:1997)

Abstract

Determining adhesive failure in adhesively bonded joints is still challenging in the field. While the three-point bending test (3PBT) (ISO 14679:1997) has been helpful in identifying critical forces and displacements related to bond strength, it only allows for a qualitative assessment of the bond line. Recently, a new quantitative methodology has been developed to determine critical stress and fracture toughness using the coupled stress–energy criterion and the 3PBT. However, these assessments require a significant effort using semi-analytical or finite element (FE) analysis. Therefore, the present study proposes a reliable set of analytical equations to determine peel and shear stress distributions using a weak interface formulation and 1D Euler–Bernoulli approach. More precisely, a particular numerical method computes the integration constants from these equations. A new method has been proposed for calculating the interfacial stiffness in peel and shear mode, based on the material and geometrical parameters of the geometry. This method differs from the previous approach, where the interfacial stiffness was calibrated from the experimental behavior of the test. The whole approach has been validated through experimental and numerical analysis, including the costly 3D FE analysis. An analytical expression for interfacial energy release is suggested, developed following the works of Fraisse and Schmit on J-integral assessment of sandwich-type overlaps and depending on the applied force and a rotation, which could be experimentally measured. Therefore, this work is significant progress in determining bond strength using a simple mechanical test and equations applicable to various industries.