Abstract

This technical report summarizes the research work performed and progress achieved during the period of October 1, 1995 to December 31, 1995. A series of material wastage tests was carried out on cooled AISI 1018 steel and three thermal-sprayed coating specimens at an elevated environmental temperature (3000{degrees}C) using a nozzle type erosion tester. Test conditions simulated the erosion conditions at the in-bed tubes of fluidized combustors (FBCs). Angular silica quartz particles of average size 742 {micro}m were used for erodent particles for tests at an impact angle of 30{degrees}, at a particle velocity of 2.5 m/s for exposure periods up to 96 hours. The specimens were water-cooled on backside. Material wastage rates were determined from thickness loss measurements of specimens. Test results were compared with material wastage test results from testing isothermal specimens. The morphology of specimens was examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). It was found that the cooled specimens had greater material wastage than that of the isothermal specimens. The material wastage rate of cooling specimen for AISI 1018 was greater than that for thermal- sprayed coatings. The success in reduction of erosion wastage by cooled-coating specimens was related to the coatings, composition and morphology.

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