Analysis on the synthesis of vertically aligned carbon nanotubes: growth mechanism and techniques

Abstract

This review article deals with orientation controlled growth of Carbon Nanotubes (CNTs). Vertically aligned CNTs (VACNTs) are considered as the best type of CNTs among all known forms. The present article covered various aspects required for the successful growth of orientation controlled CNTs especially vertically aligned form. We discussed in details about the important properties of VACNTs and the importance of VACNTs in materials science with relative applications. It included different types of CVD techniques which support the vertically aligned CNTs growth on the substrate and also supports its mass production with proper growth mechanism. We made a detailed discussion about catalyst engineering and different type of carbon sources. The catalyst lifetime is a key factor for growing long CNTs, so, the reason of catalyst poisoning and the protection of catalyst from poisoning is also a part of our article. We also explained in detail about the types of catalyst protector elements with their suitability on different temperature as well for different gases used for continuous growth of VACNTs, yarns of CNTs as well as bulk production of CNTs. We covered a broad study about the various catalysts, catalyst thickness and catalyst deposition techniques. The suitable supporting layers for different catalysts with their impacts on morphology as well as on the structure of as grown CNTs are also discussed. For reducing cost of VACNTs production, we included eco-friendly natural wastage materials for catalysts and as carbon precursor. It also included the process by which different designs and structures of VACNTs can be made specifically by bending of VACNTs during growth running time through the utilization of different catalyst reservoirs. The discussion made in present article on the growth of oriented CNTs will help to grow selective vertically aligned CNTs in the convenient way with economical rate and thereby helps in the mass production of CNTs.