Analysis on particle flows with flaky shape and influencing factors on particle conveying capacity in roadheader

Abstract

Spherical and flaky particles are mixed during hard rock tunneling. In particular, flakey particles are difficult to load, resulting in conveying machines that have difficultly operating efficiently. Based on the characteristics of flakey particles and the present conveying structures, such as star wheels, three new conveying structures are introduced in this paper, and the parameters related to the conveying ability are evaluated with theoretical analysis. Then, the flow and trajectory of particles under different conveying structures and the difference in their working capabilities were investigated with the help of the discrete element method (DEM). Finally, conveying machines with different conveying structures are made with 3D printing technology and experiments for validation of the conveying ability are performed. The results show that the conveying structures can be divided into two categories: those with a rotational speed proportional to the loading rate and those with the opposite condition. The propulsion status has a stable loading phase with a long time period relative to the non-propulsion status. The findings can be used to guide conveying machine designs, and they can be helpful for the enhancement of the working ability in conveying particles with flakey shapes.