Abstract

The wear resistance of diffusion coatings in conditions of specific pressures of 3, 7 and 10 MPa was studied. The boride coatings were prepared by means of diffusion methods using C45 steel as the substrate material. Research on the microstructure and redistribution of chemical elements on wear surface of a borided layer was carried out. It was found that the boride coatings should be used under a specific pressure of 7 MPa. It was found that the wear of friction couple coating of steel C45 under specific pressure of 3 MPa proceeds according to the oxidation wear mechanism, while under specific pressures of 7 and 10 MPa the abrasive wear prevails. The wear-induced segregation of atoms in coatings was studied using secondary mass-spectroscopy method (SIMS). Increased C, O, and B concentrations were noticed at the wear surface on depth from 50 to 2000 Å. The secondary wear-induced structure formation on the wear surface resulted in high wear resistance of diffusion borided coatings.

Highlights

  • Sliding wear is a critical mechanism of material wear loss that occurs in any engineering applications

  • It was established that the borided coatings should be used at specific pressure of 7 MPa (0.74 g), as within this testing range the surface deterioration is insignificant and mass loss is moderate

  • It was revealed that the wear of a borided coating-steel C45 friction couple under the specific pressure of 3 MPa proceeds according to the oxidation mechanism, while under pressures of 7 and

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Summary

Introduction

Sliding wear is a critical mechanism of material wear loss that occurs in any engineering applications. It is a serious problem for the industry [1,2,3,4,5]. Fe-based hard-facing alloys are widely used to protect machine components exposed to various loading conditions [6,7,8]. Elements of machines and mechanisms operating under significant mechanical loading must have sufficient service life, which is limited mainly by their wear resistance. In order to improve the durability of friction units, it is of scientific and practical interest to study the wear process and wear mechanisms of composite materials, alloys and coatings based on iron, nickel, cobalt and aluminum and which contain carbon, boron, silicon and other elements [9,10,11,12,13,14,15].

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