Analysis of the manufacturing of concrete paving blocks with by-products from thermoelectric power plant

Abstract

The key factor in constructing urban roads applying interlocking concrete block pavement (ICBP) is to employ an appropriate design method for better effectiveness. Concrete paving blocks (CPB) can also be manufactured using industrial by-products. Then, this paper aims to analyze CPB with coal bottom ash (CBA) from a Thermoelectric Power Plant through mechanical characterization and design methods for ICBP. To this end, tests, such as void index, water absorption, compressive strength, and elasticity modulus, were done on CPB for each mixture. Furthermore, empirical and mechanistic-empirical design methods for ICBP were applied. Then, four dry concrete mixtures (two with CBA and two without CBA) were designed with two water/cement ratios (0.63 and 0.73) to produce rectangular CPB measuring 20 cm × 10 cm × 8 cm (length × width × thickness) by a vibro-press machine. Furthermore, ICBP sections were designed, applying six simulations from empirical and mechanistic-empirical design methods. The results showed that the mixtures A73 and B73 with more water, i.e., water/cement ratio of 0.73, presented higher characteristic compressive strength at 28 days (25.34 MPa and 15.88 MPa, respectively) than the other mixes A63 and B63 with less water, i.e., water/cement ratio of 0.63 (these two mixes showed 15.85 MPa). Furthermore, the CPB application for bike paths or parking areas was allowed according to the Australian specification of 15 MPa for compressive strength test. Also, all ICBP sections from the mechanistic-empirical design required approximately 24.9% fewer materials for the sub-base layer than the empirical process. Finally, the CPB application is possible for areas with light traffic, and the ICBP technology was more feasible with the mechanistic-empirical design method.