Analysis of Tensile Strength Test Methodologies For Evaluating Oil and Gas Well Cement Systems

Abstract

Abstract Efforts to produce better annular isolation for oil and gas wells resulted in the development of methods to quantify the induced stresses that may occur within the cement sheath of a well. Along with the ability to calculate induced stresses in a cemented annulus, is the realization that typically, if there are sufficiently induced stresses to cause a mechanical failure of the set cement, failure will likely be of a tensile nature. While the ability to predict the compressive and the tensile stresses likely to be induced in a cemented annulus is certainly a step forward for the ability to provide better fit for purpose cementing designs, it also tends to highlight a larger challenge. Specifically, even though the American Petroleum Institute (API) and the International Organization for Standardization (ISO) established recommended methods for the testing of oil and gas well cement compressive strengths, no similar standards currently exist for the testing of the tensile strength of oil and gas well cements. Without the ability to test an oil or gas well cement tensile strength in an accurate and repeatable manner, it becomes very difficult for design engineers to utilize induced stress data to determine if a given cement system possesses sufficient tensile strength to resist the induced tensile stresses. This lack of standardized tensile strength testing has led the oil and gas industry to adopt various tensile strength test methods that were originally developed for the construction concrete industry. The authors have used many of these different tensile strength test methods and devices in their own work. They discovered that very often, a cement system can yield widely different tensile strengths when tested with different procedures. In this paper, the authors review the basic construction concrete tensile tests most commonly used in the oil and gas cementing industry, and then analyze the tensile strength results obtained with the different testing methodologies. Correlations are developed between the tests that allow design engineers to better compare cement systems when the subject slurries have been tested with different tensile strength test methods.