Analysis of temperature-deformation conditions for rolling aluminum alloy Al–Mg–Sc based on FEM modeling

Abstract

The article discusses the features of Al–Mg–Sc aluminum alloy radial shear rolling (RSR). The RSR process was modeled by the finite element method in the QForm 3D program with the variable elongation ratio per pass and rolling speed. The results obtained were used as a basis for studying the temperature field of the rod in the deformation zone taking into account the cyclic nature of deformation and the configuration of flow paths. It was found that the temperature field in the deformation zone is determined by significant differences in the metal flow path geometry in surface layers and in the axial zone. When the elongation ratio is varied from 1.6 to 2.4, heating occurs inconsistently from the center to the surface. The highest temperature rise occurs for an area that is located ~0.3R from the surface. For the axial zone, temperature variation in the deformation zone occurs smoothly and with an insignificant temperature difference of 5–10 °C. Highest temperature fluctuations are observed on the rod surface, and this is explained by deformation heating and simultaneous contact with a cold roll during each deformation cycle. As the rolling speed decreases, a picture of the rod temperature field distribution in the deformation zone is observed with the temperature in central layers exceeding the surface temperature. Due to the long time of the rod contact with the roll, the surface temperature fluctuates up to 40–50 °C at each deformation cycle. As the rolling speed rises, the amplitude of temperature fluctuations on the surface decreases, and deformation heating increases. The data obtained on the relationship between control process parameters and rod temperature field variation can be useful in the design of rolling process modes.