Abstract

In recent years, as the weight of IT equipment has been reduced, the demand for motor fans for cooling the interior of electronic equipment is on the rise. Sensory test technique by inspectors is the mainstream for quality inspection of motor fans in the field. This sensory test requires a lot of experience to accurately diagnose differences in subtle sounds (sound pressures) of the fans, and the judgment varies depending on the condition of the inspector and the environment. In order to solve these quality problems, development of an analysis method capable of quantitatively and automatically diagnosing the sound/vibration level of a fan is required. In this study, it was clarified that the analysis method applying the MT system based on the waveform information of noise and vibration is more effective than the conventional frequency analysis method for the discrimination diagnosis technology of normal and abnormal items. Furthermore, it was found that due to the automation of the vibration waveform analysis system, there was a factor influencing the discrimination accuracy in relation between the fan installation posture and the vibration waveform.

Highlights

  • Demand for compact motor fan for cooling the inside of electronic devices is increasing due to weight reduction and space saving of IT equipment

  • It is desirable that the Mahalanobis distance (MD) value of data known not to belong to the unit space be as large as possible

  • We developed an automatic rotary oscillating device simulating the handling performed by the inspector and analyzed the vibration waveform pattern by automatic detection of vibration of the motor fan by applying the Mahalanobis Taguchi (MT) method

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Summary

Introduction

Demand for compact motor fan for cooling the inside of electronic devices is increasing due to weight reduction and space saving of IT equipment. In the quality inspection process at the site, quality inspection of compact motor fan is carried out by sensory test of inspector. This sensory test requires a lot of experience in order to accurately diagnose the subtle difference in sound of fan and difference in vibration, and variation in pass/fail judgment occurs due to changes in physical condition and environment of inspector. It has been reported on frequency analysis of the acoustic waveform of a compact motor fan and investigating characteristics appearing in normal and abnormal fans. It is currently difficult to discriminate and diagnose appropriate normal items/abnormal items from measured values and analysis results obtained by sound and vibration

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