Abstract

In this study, a side End milling operation of Aluminum 6010 was investigated. A two flute HSS flat end mill was used to predict the cutting forces using Finite Element Analysis. The finite element analysis was conducted based on the interaction between Aluminum work piece and high speed steel tool cutter. The cutting forces were measured by using dynamometer during the side milling process to validate the simulated forces. The results between simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement. In this study, a side End milling operation of Aluminum 6010 was investigated. A two flute HSS flat end mill was used to predict the cutting forces using Finite Element Analysis. The finite element analysis was conducted based on the interaction between Aluminum work piece and high speed steel tool cutter. The cutting forces were measured by using dynamometer during the side milling process to validate the simulated forces. The results between simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement.

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