Abstract

Human factors are important causes of hazardous chemical storage accidents, and clarifying the relationship between human factors can help to identify the logical chain between unsafe behaviors and influential factors in accidents. Therefore, the human factor relationship of hazardous chemical storage accidents was studied in this paper. First, the human factors analysis and classification system (HFACS), which originated from accident analysis in the aviation field, was introduced. Since some items were designed for aviation accident analysis, such as the item “Crew Resource Management”, it is not fully applicable to the analysis of hazardous chemical storage accidents. Therefore, this article introduced some modifications and changes to make the HFACS model suitable for the analysis of hazardous chemical storage accidents. Based on the improved HFACS model, 42 hazardous chemicals storage accidents were analyzed, and the causes were classified. After analysis, we found that under the HFACS framework, the most frequent cause of accidents is resource management, followed by violations and inadequate supervision, and finally the organizational process and technological environment. Finally, according to the statistical results for the various causes of accidents obtained from the improved HFACS analysis, the chi-square test and odds ratio analysis were used to further explore the relevance of human factors in hazardous chemical storage accidents. The 16 groups of significant causal relationships among the four levels of factors include resource management and inadequate supervision, planned inappropriate operations and technological environment, inadequate supervision and physical/mental limitations, and technological environment and skill-based errors, among others.

Highlights

  • Hazardous chemical warehouses and storage tanks are locations for the storage and maintenance of hazardous chemicals such as chemical raw materials, chemical drugs, chemical reagents, pesticides, etc.Because of the large quantity, variety and high risk of hazardous chemicals, the potential storage hazards can exceed those of the production, transportation and use of hazardous chemicals

  • After using the improved human factors analysis and classification system (HFACS) model to analyze the frequency of each accident cause, we the chi-square test (χ2 ) and odds ratio analysis to analyze the relevance among the four levels of used the chi-square test (χ2) and odds ratio analysis to analyze the relevance among the four levels factors in the HFACS framework

  • To more clearly show the causes of hazardous chemical storage accidents and their logical relationships with each other, we restored the development and evolution process of accidents using a combination of the fault tree analysis (FTA) method and the HFACS model to analyze the accidents in depth

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Summary

Introduction

Hazardous chemical warehouses and storage tanks are locations for the storage and maintenance of hazardous chemicals such as chemical raw materials, chemical drugs, chemical reagents, pesticides, etc. This paper continued the research in reference [3], combining fault tree analysis (FTA) with human factors analysis and classification system (HFACS) model to analyze multiple hazardous chemical storage accidents. Based on this approach, we further explored the relationship between human factors in hazardous chemical storage accidents using the chi-square test and odds ratio analysis. Industry (HFACS-MI) model to analyze 508 coal mine accidents in Queensland and concluded that skill-based errors are the most common unsafe behavior, with no significant difference between different types of mines [12].

Principal Results
Improving the HFACS Model
Chi-Square Test and Odds Ratio Analysis
Chi-Square Test
Odds Ratio Analysis
Analysis of Hazardous Chemical Storage Accidents
12 November 2018
16 September 2019
Results
Defect of Organizational Influences
Unsafe Supervision
Preconditions for Unsafe Acts
Unsafe Acts
Conclusions

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