Analysis of Heat Transfer in Power Split Device for Hybrid Electric Vehicle Using Thermal Network Method

Abstract

This paper presents a rational prediction of temperature field on the differential hybrid system (DHS) based on the thermal network method (TNM). The whole thermal network model is built by considering both the contact thermal resistance between gasket and planet gear and the temperature effect on the physical property parameters of lubricant. The contact thermal resistance is obtained by using the concept of contact branch thermal resistance and G-W elastic model. By building an elaborate thermal network model and computing models for power losses and thermal resistances between components, the whole temperature field of DHS under typical operating condition is predicted. Results show that thermal network method can be effectively used to predict the temperature distribution and the rule of temperature variation, the surface roughness significantly affects contact thermal conduction, and the decrease in the thermal resistance of the natural convection between air and DHS housing can effectively improve the thermal environment of DHS.