Analysis of friction and wear performance of eco-friendly basalt filler reinforced polylactic acid composite using the Taguchi approach

Abstract

The main goal of this research is to utilize sustainable and eco-friendly basalt materials for the fabrication of bio-based thermoplastic composites. This will help to keep up with ecologically balanced factors. There have been several studies on natural fiber reinforced with different polymer matrices during the past 10 years. As a result, the academics and experts expressed concern about the environmental imbalance. By keeping these points, an attempt was made to fabricate basalt fillers reinforced polylactic acid composites with the maximum weight ratio (30 wt %), and the tribological study is conducted for the fabricated composites. In this study, the Taguchi and analysis of variance (ANOVA) approaches have been used to analyze the coefficient of friction (COF) and specific wear rate (SWR) of polylactic acid composite reinforced with constant 30 wt% basalt fillers. The morphology, particle size, and elemental composition of the basalt fillers are examined using scanning electron microscopy, a particle size distribution analyzer, and energy-dispersive X-ray analysis, respectively. The tribology tests are conducted with Pin-on-Disk Tribometer following the ASTM G99 standard, following the L18 orthogonal array design, which was developed using the statistical program MINITAB-19. The selected parameters for the analysis are basalt (wt %), load (N), speed (rpm), and distance (m) under dry conditions. For PLA samples, the optimum parameters in response to COF is found to be 0 wt% basalt, 3 N load, 100 rpm speed, and 100 m distance; for the SWR output, the optimum parameters are 30 wt% basalt, 6 N load, 100 rpm speed, and 150 m distance. The consistent observation is that adding basalt fillers has not significantly reduced COF but has contributed more to SWR reduction with PLA composite. The best COF value for PLA samples is obtained with low sliding distance. The typical observation across all COF graphs is that the COF value first seems to be lower due to a smoothened polymer surface, rises throughout an experiment, and then stabilizes with very little variance. Regardless of the processing parameters, the depth of wear steadily increases with increasing load as observed in 2D depth profiles. The neat PLA polymer morphology that gives the illusion of deep grooves and many tracks dispersed over a single worn surface shows how the maximum parameter influence is more obvious on the surface of the sample. Overall, the results suggest that thermoplastic composites are feasible for the manufacturing of paper mill rollers.