Abstract
In the research of torque ripple of permanent magnet toroidal motor (PMTM), the planet gears are affected by the end-effect force during its rotation due to the special structure of the central worm stator. The existence of the end-effect force will cause vibration and noise, which will lead to poor operation accuracy of the planet gears. In view of the above problems, the formation mechanism of the torque ripple is analyzed. We point out that the sudden change in the magnetic induction intensity at the end of the central worm stator is the main source of the end-effect force. The Schwarz-Christoffel transformation method is used to analyze the magnetic field distribution at the end of the stator. The mathematical model of the end-effect force of PMTM is derived by applying Maxwell stress tensor method. The influence of the structural parameters on the end-effect force of PMTM is analyzed by finite-element simulation. The results show that the output fluctuation of PMTM can be effectively reduced by choosing the optimal wrap angle of the central worm stator by calculating. In addition, choosing the appropriate polar arc coefficient of the planet gears can further reduce the influence of the end-effect force. These research results can provide important reference for the structural optimization of PMTM.
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