Analysis of charging performance of thermal energy storage system with graded metal foam structure and active flip method

Abstract

The latent heat thermal energy storage (LHTES) technology based on solid-liquid phase change material (PCM) is characterized by high energy storage density, small volume change, and constant operation temperature, which is widely employed in waste heat recovery, solar thermal utilization, and equipment thermal management. This paper introduces active flipping and graded porous to strengthen natural convection and heat conduction to alleviate the issue of low thermal conductivity and non-uniform phase change of PCM. Based on the fixed grid system, the enthalpy-porosity method combined with time-dependent gravity and non-Darcy porous effect is employed to solve the solid-liquid phase change problem under different porosity gradients, dimensionless flipping times (t*), and modified Ra (Ra*) numbers. Furthermore, the effects of the Ra* on the optimal t* and porosity gradient are also discussed. The results show that the flipping method can significantly enhance flow and heat transfer within the container, improve temperature field uniformity, and increase the proportion of latent heat storage. With the increase of porosity gradient and t*, the melting time initially decreases and then increases and the optimal thermal performance is achieved at a 6 % porosity gradient and t* = 0.4. Compared to the uniform porous structure without flipping, it can shorten melting time by 49.37 % and improve thermal energy storage rate (TESR) by 76.23 %. Additionally, the optimal porosity gradient is 6 % under different Ra*, but the optimal t* decreases with the increase of Ra*. This paper explores the charging performance of the thermal energy storage system with the graded metal foam structure and active flip method, which can contribute to the study of heat transfer enhancement in LHTES technology.