Analysis of Adaptive Adjustment Mechanism for Diamond Beaded Rope of Wire Saw

Abstract

Rope saw technology played an important role in the field of high hardness material processing due to the high cutting efficiency, low equipment costs, energy saving and environmental protection. However, traditional wire saws can often become too slack for the beaded rope to cut due to reduced tension during the cutting process. A new diamond bead rope adaptive adjustment cutting method is proposed based on the conventional wire saw. Firstly, the three-dimensional structure of the beaded rope self-adjusting wire saw is modeled by SOLIDWORKS. Secondly, the modal analysis of the beaded rope adaptive adjustment wire saw is proposed based on the ANSYS. Thirdly, the kinematic model is established, and the dynamics of adaptive adjustment mechanism of diamond beaded rope wire saw is analyzed and verified by ADAMS. Finally, the mechanical property of the adaptive adjustment mechanism is analyzed by ADAMS and MATLAB co-simulation. The mechanical structure of the diamond wire saw is innovatively designed and its advantages are verified through dynamic analysis and co-simulation. This research provides reference value for the optimization research of wire saw machine in the future.