Analysis and tests of non-uniform wrapping process of tape spring

Abstract

A tape spring, which has a high ratio of retraction and deployment, is a type of basic deployable member that plays an important role in deployable structures. This paper is focused on the non-uniform wrapping process of a tape spring that the fixed end section preserves the initial shape. A theoretical method is presented to predict the non-uniform wrapping process of a metallic tape spring based on classical theories about the bending behavior of this type of tape spring. There are two possible shapes for a tape spring after the non-uniform wrapping process, namely a polygon or a continuous curve. The boundary lines of the two possible shapes are studied, and it is shown that the shape depends on the radius of the central cylindrical hub. A finite element model is built using the commercial software ABAQUS to verify the reliability of the theoretical model. Experimental measurement is also conducted to record the shape change process of a tape spring. The comparisons of the results of the three different methods show that they are in good agreement with each other, which means that the theoretical model can be used to predict the non-uniform wrapping behavior of the tape spring. Additionally, the behavior of four tape springs during the non-uniform wrapping process is studied, and the results show that the shapes of multiple tape springs in a coiled state correspond to that of a single tape spring.