Analysis and Testing of Rigid–Flexible Coupling Collision Harvesting Processes in Blueberry Plants

Abstract

China possesses a vast territory, and the manual harvesting of blueberries is time-consuming and labor-intensive. Due to the planting agronomy differences in other countries, China needs to develop a domestic blueberry harvester to realize mechanical blueberry harvesting. In the harvesting process, “collision” is the core problem. Most of the literature has studied rigid body–rigid body collision, while few authors have studied rigid–flexible coupling collision mechanisms in the field of berry harvesting. In this paper, a rigid–flexible coupling collision model between the harvester and the blueberry plant was established based on the L-N nonlinear spring damping model (describing the collision force model between two colliding objects, consisting of the nonlinear spring and the damper) and improved the Coulomb model (the tangential collision force model), and the collision mechanism of blueberry harvesting was analyzed. The harvesting collision process was analyzed using both MATLAB and ADAMS software and the same conclusions were obtained: the collision force and fruit harvesting force were inversely proportional to the machine velocity but positively proportional to the rotational velocity of the hydraulic motor of the harvesting device. The following machine parameters were required to meet harvesting conditions: a harvesting device output rotational velocity of 120–150 r/min and a machine velocity of 40–50 m/min. A harvesting field test using a self-propelled blueberry harvester was conducted, which showed that the test results were consistent with the software simulation conclusions. When the machine velocity of the harvester and the output rotational velocity of the hydraulic motor were 45 m/min and 130 r/min, respectively, the machine provided optimum harvesting efficiency and fruit quality with the following optimum parameters: a harvesting efficiency of 5.1 kg/min, a raw fruit harvesting rate of 2.9%, and a damaged fruit harvesting rate of 3.6%. This research can lay the preliminary theoretical foundation for the analysis of a blueberry harvesting mechanism, and the research results can provide a theoretical reference for the harvesting of other similar berry shrubs.