Abstract

This research is an effort to understand the morphology of the coating produced during hot dipping process in pure zinc bath based on iron–zinc phase diagram. In this investigation, zinc coating on low-alloy steel AISI 4340 samples was applied by hot dipping method followed by an annealing process. Morphological characterizations of the steel surface layer were accomplished by optical microscopy (OM) and scanning electron microscopy (SEM) equipped with energy-dispersive X-ray spectrometry (EDS). Results revealed that the coating is bonded to the steel surface through a sequence of Fe–Zn layers namely alpha ([Formula: see text], delta ([Formula: see text] and zeta ([Formula: see text] with uniform sloping hardness profile.

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