Analysis and Implementation of Closed-Loop Control of Electrolytic Capacitor-Less Six-Pulse DC-Link Bidirectional Three-Phase Grid-Tied Inverter

Abstract

Cascaded bidirectional dc–ac converters are commonly used in uninterruptible power supply applications and battery chargers for electric vehicles. Power conversion units for such applications employ a large electrolytic capacitor at high-voltage dc bus, which not only reduces the lifetime but also adds to the weight of the converter. In this paper, a novel bidirectional dual active bridge cascaded three-phase converter (DABCC) with six-pulse dc link is proposed. Also, a new closed-loop control scheme to implement the six-pulse modulation (SPM) technique in DABCC is proposed. The advantages of the proposed control scheme in DABCC are that the electrolytic capacitor is eliminated and is replaced with a low-value film capacitor resulting in increased reliability, compactness, and reduced cost. SPM technique also increases the dc bus utilization and decreases the inverter average switching frequency to 33% when compared with the conventional sine pulse-width modulation (SPWM). Harmonic components introduced in the pole voltages of the SPM-modulated DABCC due to inverter dead time are analyzed, and a resonant controller is designed to mitigate them. Also, root mean square current stress for high-voltage dc-link capacitor is studied, and it is shown that the capacitor requirement for SPM modulation is lower than the conventional SPWM. To validate the proposed control scheme, an 800-W proof-of-concept laboratory hardware prototype is fabricated and experimental results are demonstrated.