Abstract

Generic industry aims to produce safe, efficient, built-in quality medicines that will satisfy patients’ requirements and will be competitive on the market. In this paper, assessment of the need for quality by design (QbD) and process analytical technology (PAT) implementation by generic industry was made, by analysis of the ICH Q8, Q9 and Q10 guidelines and their implementation in European regulation. The review of the guidelines indicates differences in the life cycle of a generic medicine, leading to a final conclusion in terms of generic industry. PAT provides statistical analysis and real time quality monitoring, as the basis for proactive quality management. Using QbD/PAT, quality is proved and improved throughout the entire life cycle. Better understanding of the product and processes within a defined design space leads to easier proof of built-in quality throughout the life cycle of the medicine, faster and easier regulatory evaluation, faster time to market, as well as post marketing savings regarding costs and time. Implementation of QbD/PAT as a systematic approach together with risk assessment as part of quality management system is a useful challenge to the generic industry and gives an opportunity for technological, temporal, financial and quality improvement. It was concluded that having in mind its’ own manufacturing capabilities the applicant should optimize the implementation of QbD in accordance with current good manufacturing practice guidelines. Implementation of QbD/PAT is an innovative challenge for the generic industry. Managing pharmaceutical quality system allows the top management to make right decisions at the right time.

Highlights

  • Satisfying the expectations of its’ final users - the patients by obtaining safe, efficient, available, high quality affordable medicines is a major goal of the generic pharmaceutical industry.This paper presents an overview of the ICH Q8, Q9, Q10 guidelines for generic medicines for human use

  • The goal is to recognize the benefits, challenges and opportunities deriving from implementation of the guidelines, including Quality by design (QbD) and Process analytical technology (PAT), from a critical viewpoint of the generic pharmaceutical industry related to the regulation and authorities evaluation of the application, concerning medicine quality

  • When QbD/PAT is implemented product is in compliance with quality criteria if it meets the specification, but measurements of critical process parameters are performed during processes and not after finishing

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Summary

Introduction

Satisfying the expectations of its’ final users - the patients by obtaining safe, efficient, available, high quality affordable medicines is a major goal of the generic pharmaceutical industry. Implemented as scientific guideline in European regulation (Volume 3), ICH Q8 - Pharmaceutical development gives guidance for: optimization of medicine quality through its life cycle, presentation of science based data in CTD Module 3 and meaning of transfer from finished product inspection to build in quality and real time release testing. QbD enables real time release improvement of the product and proceses after marketing within the approved design space with no need to apply for post marketing variations (ICH Q8, 2008) Regulators require following of new technology achievements, and the PAT represents a chance for the pharmaceutical industry to bring innovation in the development and control of manufacturing processes.

Regulatory affairs until and after granting of the marketing authorization
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