Abstract

Two 6061 Al alloy matrix composites reinforced with rods that are themselves composites of the same Al alloy reinforced with a high volume fraction of SiC particles were studied. After vacuum pressure infiltration, one was hot extruded at a ratio of 10 : 1 and the other at a ratio of 60 : 1. The fracture characteristics of the two SiCp-6061Al/6061Al composites were examined in detail. It was found that increasing the hot extrusion ratio of this kind of composite can improve the bonding between the SiCp-6061Al bars and the 6061Al matrix. The strengths of the SiCp-6061Al bars and the 6061Al matrix were considered to increase with increasing extrusion ratio. Thus, the SiCp-6061Al/6061Al composite extruded at a ratio of 60 : 1 shows fracture characteristics which are different from the composite extruded at a ratio of 10 : 1. The former has a higher fracture toughness, and its crack opening displacement versus load curve indicates a higher elastic modulus and maximum load. After application of the maximum external load, there is a slow decrease with increasing crack opening displacement in the case of the 60 : 1 extruded composite, but the load can be maintained for wide crack opening displacement in the case of the 10 : 1 extruded composite.

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