Abstract

An underwater manipulator is essential for underwater robotic sampling and other service operations. Conventional rigid body underwater manipulators generally required substantial size and weight, leading to hindered general applications. Pioneering soft robotic underwater manipulators have defied this by offering dexterous and lightweight arms and grippers, but still requiring substantial actuation and control components to withstand the water pressure and achieving the desired dynamic performance. In this work, we propose a novel approach to underwater manipulator design and control, exploiting the unique characteristics of soft robots, with a hybrid structure (rigid frame+soft actuator) for improved rigidity and force output, a uniform actuator design allowing one compact hydraulic actuation system to drive all actuators, and a novel fully customizable soft bladder design that improves performances in multiple areas: (1) force output of the actuator is decoupled from the working depth, enabling wide working ranges; (2) all actuators are connected to the main hydraulic line without actuator-specific control loop, resulting in a very compact actuation system especially for high-dexterity cases; (3) dynamic responses were improved significantly compared with the counter system without bladder. A prototype soft manipulator with 4-DOFs, dual bladders, and 15 N payload was developed; the entire system (including actuation, control, and batteries) could be mounted onto a consumer-grade remotely operated vehicle, with depth-independent performances validated by various laboratory and field test results across various climatic and hydrographic conditions. Analytical models and validations of the proposed soft bladder design were also presented as a guideline for other applications.

Highlights

  • Underwater sampling is essential for the scientific study of marine life.[1,2] Conventionally, at least four experienced divers are needed for underwater sampling in the shallow depth water within the photonic zone,[3,4] especially in tropical waters with prominently vibrant biodiversity.[5]

  • We propose a novel approach to underwater manipulator design and control, exploiting the unique characteristics of soft robots, with a hybrid structure for improved rigidity and force output, a uniform actuator design allowing one compact hydraulic actuation system to drive all actuators, and a novel fully customizable soft bladder design that improves performances in multiple areas: (1) force output of the actuator is decoupled from the working depth, enabling wide working ranges; (2) all actuators are connected to the main hydraulic line without actuator-specific control loop, resulting in a very compact actuation system especially for highdexterity cases; (3) dynamic responses were improved significantly compared with the counter system without bladder

  • An underwater hybrid manipulator with a lightweight CSBbased hydraulic actuation control system was proposed in this article

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Summary

Introduction

Underwater sampling is essential for the scientific study of marine life.[1,2] Conventionally, at least four experienced divers are needed for underwater sampling in the shallow depth water within the photonic zone,[3,4] especially in tropical waters with prominently vibrant biodiversity.[5]. The main contributions of this work are the proposed multipurpose CSB concept and the overall soft manipulator actuation and control approach based on it, achieving a unique combination of experimentally verified characteristics distinguishing from the state-of-the-art solutions: (1) high compactness, with CSBs, the entire prototype arm with 15 N payload and 4-DOF dexterity, weighed 2.5 kg Results on the prototype manipulator are highly promising for a dexterous, compact, and lightweight soft robotic manipulator with nearly uniform payload and dynamic performances across the entire designated working depth range. Following this approach, recreational-grade ROVs could be equipped with easy-to-carry and easy-to-use soft arms, leading to mass applications in both diver assistance and underwater operations

Design requirements
Design of the hybrid manipulator
Experimental setup
Findings
Conclusions and Future Work

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