Abstract

The increase in hydrocarbon production from problematic production zones having high fluid loss and formation damage has led to the emergence of non-damaging drilling fluids (NDDF). Recently, nanotechnology has found a wide array of applications in the oil and gas industry. Most applications of nanotechnology and enhancement in properties of drilling fluids are restricted to bentonite, xanthan gum and a few oil-based mud. In this study, the effects of silica and copper oxide nanoparticles on polyamine-based NDDF and conventional bentonite-based drilling fluids (BDF) were investigated. Silica nanoparticles were prepared using sol–gel method, and copper oxide nanoparticles were synthesized using co-precipitation method. Nano-based drilling fluids were prepared by dispersing nanoparticles in concentrations of 0.5%, 0.8% and 1% by weight. Furthermore, testing of these nano-based drilling fluids was conducted by measuring specific gravity, pH, rheological properties and filtrate loss at surface temperature (room temperature) and then aging it at bottom-hole temperature (80 °C). The addition of silica and copper oxide nanoparticles to both the drilling fluids did not show much effect on pH and specific gravity. Addition of 0.5% concentration of silica nanoparticles in NDDF showed least degradation in rheological properties compared to other fluids. It showed reduction in filtrate loss by 31%. Moreover, silica nanoparticles in conjunction with BDF acted as a mud thinner showing a decrease in viscosity and yield point. On the contrary, when used with NDDFs, silica nanoparticles acted as a mud thickener. Copper oxide nanoparticles behaved as a thinner in both the drilling fluids with a highest reduction in plastic viscosity of 24% for 0.8% of copper oxide nanoparticle in BDF. Thinning properties were enhanced as the doping concentrations of copper oxide nanoparticles increased; however, the fluid loss controlling ability decreased except for 0.5% concentration by 31% and 24% when used with both the drilling fluids. Additionally, optimal Herschel–Bulkley parameters have been determined by using genetic algorithm to minimize the function of sum of squared errors between observed values and model equation.

Highlights

  • Drilling fluid is an indispensable component of oil and gas industry

  • A higher Yield points (YP) often contributes to higher frictional losses that result in higher equivalent circulation density (ECD)

  • The use of silica NPs in non-damaging drilling fluids (NDDF) has shown enough evidence to conclude that it enhances the rheological property as well as gives better fluid loss control in comparison with its effect when used with based drilling fluids (BDF)

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Summary

Introduction

Drilling fluid is an indispensable component of oil and gas industry. These fluids are used to control or subdue the formation pore pressure and carry rock cuttings from the bottom of the hole to the surface, where they are recycled. Journal of Petroleum Exploration and Production Technology (2020) 10:91–101 the wettability and decreasing the relative permeability to oil in the sand phase region. This results in lower production rates, and a stimulation job becomes inevitable incurring more expenses. Cheraghian et al (2013) investigated the use of titanium oxide and fumed silica NPs for enhanced oil recovery (EOR) processes and enhanced performance of drilling fluids with successful results. NPs can tackle problems of removing asphaltene, scale, corrosion and gas hydrates especially in pipelines, tubing and separators (Shah et al 2010)

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