An investigation on performance optimization of r-PET/cotton and v-PET/cotton knitted fabric

Abstract

Purpose The purpose of this paper is to compare the bursting strength, bursting distension, air permeability and wale wise wicking rate properties of recycled polyester (r-PET) and virgin polyester (v-PET) raw materials from which single jersey knitted fabric samples are manufactured. Meanwhile, numerical optimization method was used in predetermined parameters to determine the optimum r-PET and v-PET blend ratio and yarn manufacturing technology. In the optimization analysis, the average values of the important yarn and fabric properties inspected were taken as a target according to the 50 percent proportion of r-PET and v-PET fiber for both compact and ring yarn manufacturing technology. Design/methodology/approach To encourage the use of value-added textile products produced from recycling PET bottle with the focus of social responsibility is a condition that should be evaluated within the scope of waste management. The recycling of PET bottles and finding new opportunities for the uses in different field are crucial for both contributing environmental economy and conserving natural energy resources. The most important alternative ways is to use the r-PET fiber from recycling PET bottle in textile industry. In this study, 19.7 tex r-PET/cotton and v-PET/cotton-blended compact and ring spun yarns were produced at different blending ratios at the same production parameters. Findings Results showed that blend type, blend ratio and yarn manufacturing technology have statistical significance effect on bursting strength and air permeability. Besides, it was found that blend type has no significance on wale wise wicking rate unlike other parameters. Optimization analysis indicated that single jersey knitted fabric with v-PET/CO 58.62/41.38 percent compact yarn had higher desirability with the value of 0.72. Originality/value At the present time, r-PET fiber is blended in small amount (approximately 5–15 percent blend ratio) with both cotton and polyester together. In addition, it is possible using different fiber blend types instead of cotton and polyester according to the usage area. The most important question is to determine the amount of r-PET proportion. In other words, both optimum yarn/fabric quality parameters should be ensured and at the same time life cycle of the apparels should not be short when the optimum r-PET proportion is taken into consideration.