Abstract

The dimension quality of the strip within the hardening process is an essential parameter, which great attention needs to be paid. The flatness of the final product is influenced by the temperature distribution of the strip, specifically across the width direction. Therefore, based on physical theories, a numerical model was established. The temperature of the strip for the section before the martensitic transformation was objected in the predicted model by using a steady state approach. In addition an infrared thermal imaging camera was applied in the real process in order to validate the results and to improve the boundary conditions of the numerical model. The results revealed that the temperature of strip decreased up to 250 °C within the area between the furnace and the quenching bath. This, in turn, resulted in significant temperature difference across the width of the strip. This difference can be up to 69 °C and 41 °C according to the numerical results and thermal imaging data, respectively. Overall, this study gave a better insight into the cooling step in the hardening process. In addition, this investigation can be used to improve the hardening process as well as an input for future thermal stress investigations.

Highlights

  • Martensitic stainless steel strips, are commonly produced by using a hardening and tempering line.The purpose of the hardening process is to form a desired martensitic structure

  • Ebner [2] showed that significant advantages with regards to flatness can be obtained by using a molten lead-bismuth eutectic (LBE) alloy as a martempering media followed by an air jet cooling compared to when using quenching in oil

  • An investigation of the temperature distribution within the molten metal quenching step of a continuous hardening process was carried out based on both numerical modelling and infrared thermal imaging measurements

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Summary

Introduction

Martensitic stainless steel strips, are commonly produced by using a hardening and tempering line.The purpose of the hardening process is to form a desired martensitic structure. A martempering media where the strip is cooled to the temperature just above the martensitic transformation;. A molten salt (160 to 400 ◦ C) and a hot oil (up to 205 ◦ C) are commonly used as the martempering media for a conventional batch hardening of a component [1]. Ebner [2] showed that significant advantages with regards to flatness can be obtained by using a molten lead-bismuth eutectic (LBE) alloy as a martempering media followed by an air jet cooling compared to when using quenching in oil. Lochner [3] compared quenching in a molten metal bath, hydrogen jet and oil and their effects on the flatness of the strip. Lochner [4] emphasized the usage of the LBE bath as the martempering media by summarizing its important advantages and focusing on improvements in the Metals 2019, 9, 675; doi:10.3390/met9060675 www.mdpi.com/journal/metals

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