Abstract

The aging ability of two PM alloys based on 2024Al with Fe and Ni addition has been investigated by means of EDX, XRD, DSC, TEM and Vickers hardness analysis, and compared with that of the base alloy PM 2024 aluminum. Effect of consolidation temperature and powder size on the aging behavior of the 3F5N alloy was also studied. The results showed that the 3F0N alloy, PM 2024Al with 3 mass% Fe single addition, exhibited poor aging ability compared to 2024 alloy. In this alloy, the amount of solid solution Cu was found to decrease by forming Al7Cu2Fe compound during solidification, resulting in a lower amount of Cu dissolved into the α-Al matrix of the extrusions during the solution treatment. Whereas the 3F5N alloy, PM 2024Al with a 3 mass% Fe and 5 mass% Ni combined addition, showed almost the same age hardenability compared to PM 2024 alloy. Due to the addition of Ni, the amount of insoluble compound Al7Cu2Fe was decreased by the formation of Al9FeNi phase in the 3F5N alloy. Thus, more Cu could be dissolved into the matrix during the solution treatment. A quantity of GPB zone could be formed in the 3F5N alloy during the aging resulting in higher age hardenability than the 3F0N alloy. The extrusion temperature and powder size were found to affect the aging hardenability of the 3F5N extrusions. Although higher age hardenability could be obtained in the 3F5N specimen extruded from powders with the relatively larger diameter, it was found that with decreasing extrusion temperature the higher aging ability could also be obtained in the 3F5N alloy extruded from finer powders.

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